How one of the world's largest rail manufacturers went fully paperless and gained real-time visibility with TestSutra.
Bombardier Transportation — now Alstom — operates manufacturing and servicing facilities across the globe, producing complex rail vehicles each of which requires thousands of inspection records, multi-function approvals, and a complete history log book delivered to the customer at end of build.
Managing this with paper meant:
"History log book preparation required days of manual work — pulling records from multiple sources, formatting, and printing. TestSutra reduced this to minutes."
TestSutra was first implemented at Bombardier Australia in 2012. Over the following years, the platform was rolled out to facilities across 7 additional countries.
What was deployed
All production check sheets digitalized across every facility. No paper forms, no manual filing, no lost records.
End-of-build history log books that previously required days of manual preparation are now generated in minutes with a single click.
One single TestSutra platform supporting 8+ locations spread around the globe.
Tablets gave operators access to process instructions, barcode scanning, photo capture, and issue-raising tools — improving accuracy and engagement.
Failure rates at individual checkpoints are now analyzed and compared against historical data to identify process improvements — impractical with paper records.
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